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macman

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  1. Like
    macman got a reaction from CHESTNUTXE in XD XE steering column length?   
    Is there a difference in length for XD or XE steering columns? Reason I ask is because the steering wheel in my XD is very close to the driver, have to squeeze past it to get in/out (I don't think I'm THAT fat)? I'm sure my old XE wasn't like it.
    Otherwise I might consider an aftermarket steering wheel as the XD GL type one does come forward a fair bit too.
  2. Like
    macman reacted to cisco in Post your Interior Pics!   
    Has since had a 4 speed single rail fitted with a black console and a Saas wooden gear knob.
  3. Like
    macman reacted to Outback Jack in why rebuild a crossflow?   
    Because a Crossy with a carb sounds mint with a nice cam......and you have a mountain of parts.


    Sent from my motorola edge 20 pro using Tapatalk


  4. Haha
    macman reacted to ESPSIX in why rebuild a crossflow?   
    Don’t forget the 20 in Simmons to complete the Barra conversion.🤮🤮
  5. Like
    macman got a reaction from Outback Jack in why rebuild a crossflow?   
    Nostalgia, some level of originality, engineering/licensing considerations, emissions considerations and the logistics of keeping a non EFI car not EFI (additional wiring, fuel supply etc).
     
    You could say "why would anyone think of restoring a ZK Fairlane AT ALL when a nice BF Fairlane can be bought for less than $10,000."
     
    No one ever said car enthusiasts were motivated by fuel efficiency or whether their project is economically a good idea. We do what we want...?
  6. Like
    macman got a reaction from Outback Jack in why rebuild a crossflow?   
    Nostalgia, some level of originality, engineering/licensing considerations, emissions considerations and the logistics of keeping a non EFI car not EFI (additional wiring, fuel supply etc).
     
    You could say "why would anyone think of restoring a ZK Fairlane AT ALL when a nice BF Fairlane can be bought for less than $10,000."
     
    No one ever said car enthusiasts were motivated by fuel efficiency or whether their project is economically a good idea. We do what we want...?
  7. Like
    macman reacted to bear351c in XE ESP - Retrosound   
    Cool.  Any pics of the install.?? Looking at getting one of these for the future project..... 
  8. Like
    macman reacted to lindsay.creighton in XE ESP - Retrosound   
    I will have to take a shot and send. probably later this week.
    Lindsay
  9. Like
    macman reacted to lindsay.creighton in XE ESP - Retrosound   
    The comment about expense. well around $500. Expensive, yes if you compare to garden variety piece of which requires modification to your vehicle I do not consider that expensive for the features you get. I assure you that I watch what I spend and only spend on things that I believe will be of sufficient benefit to make the purchase worthwhile.
    Lindsay
  10. Like
    macman reacted to lindsay.creighton in XE ESP - Retrosound   
    MacMan
    my experience with fitting is a positive one and I Managed to retain the ESP Premium sound system facia and components (including the graphic equaliser). the pots fur tuning and adjustments can be moved to accomodate mating up to the cars particular layout. the unit is really compact and light and if you you feel the need you can buy sticks facia with ford logo. I ditched this because it caused difficulty reading the screen telling me what I am scrolling to or what radio station that I am on. I was able also to get XD/E type knobs but because of my set up with retaining the premium sound look of the dash I had to modify knobs slightly but they do work ok and In my opinion look a bit oversized compared to the facia of the radio unit. blue tooth and phone connectivity is good as well. My son fitted the same unit to his XD Fairmont Ghia.
    Lindsay
  11. Like
    macman got a reaction from Outback Jack in why rebuild a crossflow?   
    Nostalgia, some level of originality, engineering/licensing considerations, emissions considerations and the logistics of keeping a non EFI car not EFI (additional wiring, fuel supply etc).
     
    You could say "why would anyone think of restoring a ZK Fairlane AT ALL when a nice BF Fairlane can be bought for less than $10,000."
     
    No one ever said car enthusiasts were motivated by fuel efficiency or whether their project is economically a good idea. We do what we want...?
  12. Like
    macman got a reaction from Outback Jack in why rebuild a crossflow?   
    Nostalgia, some level of originality, engineering/licensing considerations, emissions considerations and the logistics of keeping a non EFI car not EFI (additional wiring, fuel supply etc).
     
    You could say "why would anyone think of restoring a ZK Fairlane AT ALL when a nice BF Fairlane can be bought for less than $10,000."
     
    No one ever said car enthusiasts were motivated by fuel efficiency or whether their project is economically a good idea. We do what we want...?
  13. Like
    macman reacted to ESPSIX in XE seat rail spacer   
    As said, for ESP only, without them the mechanism rubs on the bottom of the seat, I took mine out and made half height ones (25 mm) so I don’t rub on the steering wheel getting in and out, and angled the ends at 45deg so they go a bit further forward so my short as missus can get the seat forward enough.
  14. Like
    macman reacted to lindsay.creighton in XE ESP - Retrosound   
    Hi Fitted a retro sound unit to My ESP as I was fed up with trying to keep the original units running. retro sound was easy as and gives me the option of bluetooth, Streaming from phone and easy to install.
    pretty Awesome. My Son also fitted one to his XD Fairmont Ghia
     
    Lindsay
  15. Like
    macman reacted to hendrixhc in XE seat rail spacer   
    Yes scheel seats have the spacer
  16. Like
    macman reacted to CHESTNUTXE in XE seat rail spacer   
    that bracket is for esp scheel seats which raises the seat up ,when i fitted my scheels i left the bracket out so the seat sat lower.
  17. Like
    macman reacted to bear351c in Valve spring tool   
    These work well, (with air in the cylinder)
     
     
  18. Like
    macman reacted to 2redrovers in Engine bay rust   
    The only difference I'd say to that is instead of etch, use ppg epoxy (or similar) after you sand the bay. It will permanently seal the old paint and bare metal at the same time and give you a consistent base layer to work up from. The stuff I use was called ppg 408 grey-green but it's had a name change that I can't remember the new code.
  19. Like
    macman reacted to hendrixhc in Engine bay rust   
    TBH i wouldnt strip it completely unless it is really bad. you can just clean up the rust affected areas and key all the other paint if it is sound. Really depends what you want to acheive. certainly stripping to bare metal etch prime, prime, body work, base and clear is the way to go for a restoration but if you are just doing a  tidy up theres no need to bare metal the bay.
     
    Ive done both ways and each looks equally as good, one just take 100s of hours more than the other.
  20. Like
    macman reacted to Demmo in Xd aircon   
    good to see you guys learnt enough at school to understand  all that to get the air con working   way over my head and last time i had the au regassed costa lot   worked for a month took it back to my friend who is another like  "jacks mate"  so your not alone outback  lol   think the c.....t  left town years ago  but my cheap solution was engel 40  an windows down for cool down on long drives works a treat still works today but have to admit the h2o liquid is a lot clearer now lol   hope it all goes well for ya Grimmy
    cheers demmo
  21. Like
    macman reacted to gerg in Xf Steering Coupling   
    That sucks big time.. have you tried linking spanners together?

    Sent from my CPH1920 using Tapatalk

  22. Like
    macman reacted to gerg in Xf Steering Coupling   
    You need to undo the 2 nuts and bolts that go through the flange and rag joint, gently tap or pry the steering shaft up (it telescopes into the upper section), then undo the nut on the steering box input shaft to remove that flange adaptor and rag joint. If replacing the joint, the new one will come riveted to the input flange through the drive pins, or a replacement urethane rag joint will come with its own bolts (replacing the riveted pins) in which case you need to push out the pins.
     
    All this is of course easier to do with the whole box out
     
    Edit: I just realised that you might be taking the box out. So just those 2 flange bolts on the steering shaft and it will separate.
     
    Sent from my CPH1920 using Tapatalk
     
     
     
     
  23. Like
    macman reacted to SPArKy_Dave in Vacuum Hoses   
    For an EFI - all of them.
    and
    For a Carby running the stock 34adm - also all of them.
     
    Normally, they all work together as one happy family.
     
    I'm not familiar with the EFI hoses,
    but the carby ones relate to timing advance, throttle nudger on over-run,
    idle up/timing advance when Aircon is running,
    and other similar functions to prevent stalling.
     
  24. Like
    macman reacted to SPArKy_Dave in Weber Carb 34ADM Master Thread   
    (additional pics/info added - 03-03-23)
     
    The Italian made Weber 34adm Carburetor, was factory fitted to XE/XF Falcon 6cyl, Ford F100-350's and Ford Bronco 6cyl.
    It existed as factory fitment, from mid 1982, up till March 1993 - when the XF Falcon commercial range ended, and the XG Falcon was launched.
     
    The stock 34adm carby, has a flow rate of 230cfm. (see flow test pic, further down)
     
    For an easy upgrade, a 38/38 Weber carburetor has a 390cfm flow rate,
    and bolts directly to the stock intake manifold.
     
    The purpose of this thread, is to have Technical and Parts info for the Weber 34adm Carburetor, all in one location.
    I will edit and add to this first post, as I find further info.
     
    If anyone has any additional info on these carby's, they're most welcome to add it into the thread.
     

     

     

     

     
     
     
    Exploded_view_of_WEBER_34_ADM_0_USD.pdf
     

     
    List of parts:
    No Part No Price Pcs Description 1 31716.461 $ 0 1 Carb Top Cover 2 37022.004 $ 10.3 1 Filter element 3 64700.005 $ 0 6 Top Cover Fixing Screw 4 64010.034 $ 0 1 Choke throttle valve 5 64525.003 $ 0 2 Choke plate fixing screw 6 10015.274 $ 7.8 1 Choke shaft 7 10140.501 $ 1 1 Locking Ring 8 41565.008 $ 0.8 1 O ring 9 55510.034 $ 0.4 2 Lock Washer 10 64700.001 $ 5 2 Fixing Screw 11 52135.018 $ 3 1 Dust seal plate 12 61070.002 $ 3 1 Dust seal plug 13 57804.446 $ 0 1 Auto Choke Assy. Including 14 64560.004 $ 0 3 — Diaphragm cover fixing screw 15 64595.005 $ 5.8 1 — Diaphragm adjusting screw 16 32384.060 $ 0 1 — Diaphragm cover 17 47600.229 $ 0 1 — Diaphragm loading spring 18 47407.226 $ 0 1 — Choke diaphragm 19 47605.030 $ 0 1 - Return Spring 20 41640.052 $ 3 1 Auto Choke Body Gasket 21 57804.483 $ 0 1 Autochoke Thermostat 22 52135.029 $ 2.4 1 Choke Lock Ring 23 64615.004 $ 0 3 Screw 24 52570.006 $ 6.5 1 Idling jet holder 25 41565.002 $ 0.4 1 Idle jet holder O Ring seal 26 74403.060 $ 3 1 Secondary idle jet 27 64700.010 $ 0 2 Fixing Screw 28 55510.038 $ 0 2 Lock Washer 29 31800.027 $ 0 1 Capsula minimo accelerato 30 - $ 0 1 Carburetor Body 31 47600.007 $ 2.3 1 Idle Screw Spring 32 64625.012 $ 6.5 1 Throttle Adjustment Screw 33 64595.013 $ 0 1 Secondary throttle adjusting screw 34 67016.092 $ 0 1 Carburettor shaft base. including: 35 10000.264 $ 0 1 Primary Throttle Shaft 36 41575.010 $ 3.2 1 Bushing 37 10015.273 $ 0 1 Secondary Throttle Shaft 38 64005.113 $ 0 2 — Throttle valve 39 64520.027 $ 0.6 4 Throttle plate screw 40 45048.124 $ 0 1 Throttle control lever 41 64595.035 $ 0 1 Throttles adjusting screw 42 34715.014 $ 1 1 Throttle Spindle Nut 43 55520.002 $ 1 1 Shaft Lock Tab 44 12775.092 $ 0 1 Boccola guida leva allentata 45 45069.092 $ 0 1 Lever 46 47610.175 $ 0 1 Molla leva allentata 47 47610.091 $ 0 1 Choke lever return spring 48 55555.019 $ 0.9 1 Shaft Spacer 49 41575.010 $ 3.2 2 Bushing 50 64700.016 $ 0 2 Fixing Screw 51 55510.018 $ 0 2 Lock Washer 52 61075.013 $ 4 1 Idle mixture tamper proof plug 53 64750.080 $ 0 1 Idle Mixture Screw 54 41565.010 $ 0 1 Idle Mixture Screw O Ring 55 39152.015 $ 0 1 Base Spacer Heat Gasket 56 43914.060 $ 0 1 Idle Cut Off Solenoid 57 55530.020 $ 0 1 — Rosetta ondulata 58 74409.060 $ 3 1 — Idle jet 59 41535.024 $ 0 1 Guarnizione Intercettatore minimo 60 34710.003 $ 1 1 Throttle Shaft Nut 61 55520.004 $ 1 1 Throttle Shaft Lock Washer 62 14850.140 $ 0 1 Pump Cam 63 12750.103 $ 0 1 Boccola distanziale leva allentata 64 55530.014 $ 0 1 Rosetta ondulata leva allentata minimo accel. 65 45067.048 $ 0 1 Leva allentata comando mimmo accelerato 66 10140.304 $ 0 1 Anello elastico ritegno leva allentata 67 55510.081 $ 1.2 1 Washer For Shaft 68 55525.001 $ 0 1 Spring Washer 69 34705.001 $ 0.8 1 Secondary shaft fixing nut 70 47600.092 $ 0 1 Pump Spring 71 47407.146 $ 0 1 Pump diaphragm 72 32486.084 $ 0 1 Accelerator Pump Cover 73 64565.001 $ 0 2 Screw 74 64700.019 $ 0 2 Pump Cover Screw 75 34715.003 $ 0 1 Nut  76 32240.501 $ 0 1 Interruttore unipolare 77 14975.081 $ 0 1 Cavo unipolare 78 58510.008 $ 0 1 Staffa interruttore 79 47407.182 $ 0 1 Membrana valvola piena potenza 80 47600.005 $ 3.5 1 Starter Valve Spring  81 32384.046 $ 0 1 Coperchio valvola piena potenza 82 64565.001 $ 0 3 Screw 83 64565.001 $ 0 4 Screw 84 52000.015 $ 1.1 1 Float pivot 85 32484.044 $ 0 1 Coperchio pompa pneumatica 86 47600.279 $ 0 1 Spring For Diaphragm 87 47407.163 $ 0 1 Membrana pompa pneumatica 88 73801.210 $ 3.7 1 Main jet 88 73801.140 $ 3 1 Main jet 89 61440.220 $ 9 1 Primary Emulsion Tube 89 61440.491 $ 0 1 Secondary Emulsion Tube 90 77201.160 $ 3 1 Secondary air correction jet 90 77201.170 $ 3 1 Primary Air Corrector Jet 91 76407.060 $ 13 1 Pump jet 92 41565.001 $ 0 1 Pump Jet ´O´ Ring 93 41565.008 $ 0.8 1 O ring 94 61075.002 $ 0 1 Tappo coperchio sgolfatore 95 70508.450 $ 0 1 Auxiliary Venturi Secondary 95 70508.450 $ 0 1 Auxiliary Venturi Primary 96 41705.072 $ 0 1 Top Cover Gasket 97 41015.004 $ 33.2 1 Float 98 79510.175 $ 0 1 Needle & Seat 99 83102.070 $ 1 1 Gasket for Needle Valve 100 43921.100 $ 0 1 Intercettatore ricircolo completo di: 101 55530.016 $ 0 1 — Wavy Washer 102 58000.019 $ 0 1 — Cup Washer 103 41565.001 $ 0 1 — Idle jet holder O Ring seal 104 74409.100 $ 3 1 — Idle jet 105 61002.019 $ 0 1 Fuel Filter Cover  
     

     
    1. Throttle nudger: On the XE/XF Falcons this is used to hold the throttle open slightly during an overrun condition by applying vacuum at the hose fitting. The screw in the top sets how much the throttle is held open.

    2. Accelerator pump accumulator: Receives the fuel charge from the accelerator pump and controls the discharge rate of the fuel into the air stream.

    3. Fuel inlet fitting.

    4. Fuel filter plug. There is a small plastic filter under this plug.

    5. Fuel return. On some models this is used to return fuel to the fuel tank when item 6 (below) is fitted.

    6. Fuel return solenoid fitting. On some models there is a solenoid screwed into this fitting that energises when the throttle is closed, allowing fuel to return to the tank when at idle.

    7. Idle solenoid. Allows fuel to flow in the idle circuit when this solenoid is energised. +12 Volts must be applied to this solenoid when the ignition is switched on.

    8. Power bypass circuit actuator diaphragm. Allows fuel to flow in the power bypass circuit when low manifold vacuum is sensed.

    9. Accelerator pump lever.

    10. Electric automatic choke mechanism. Under the green plastic cover there is a heater element and a bi-metallic spring. +12 Volts is applied to the threaded stud in the centre when the ignition is on. The heater element heats up and in time, causes the bi-metallic spring to rotate the choke shaft, causing the choke to open. Loosening the three screws allows the cover to rotate, to adjust the choke to the correct fully open position after warm-up.

    11. Fast idle screw. Adjusts the fast idle speed. Operates whenever the choke is partially closed. There are several steps of fast idle due to the operation of a stepped cam inside the choke mechanism. Adjustment should be made for fast idle on the first step after a cold start. Do not use this screw to adjust the normal idle speed.

    12. Choke pull-off diaphragm. Cracks the choke open slightly as soon as the engine starts. Under the small brass plug at the centre there is a grub screw that adjusts how much the choke is cracked open.

    13. Accelerator pump. Pumps fuel into the air stream, via the accelerator pump accumulator, during hard acceleration.

    14. Idle speed screw. Adjusts the idle speed. To be adjusted only after the engine has reached operating temperature, and the choke is fully open.

    15. Vacuum advance connection. Connects to the distributor vacuum advance diaphragm.

    16. Idle mixture screw. Adjusts the idle fuel/air mixture.
     
     

     
    Stock jetting for 3.3l and 4.1l Crossflow Weber 34adm carburettor-
     
    First stage Idle: 60
    Second stage Idle: 70
    Primary Fuel: 135
    Secondary Fuel: 210
    Primary Air: 160
    Secondary Air: 160
     
    The following jetting, apparently gives excellent throttle response, very smooth idling and excellent pickup on secondaries -
    (stock 3.3l Crossflow Motor)
     
    Primary Idle: 65
    Secondary Idle: 75
    Primary Fuel: 140
    Secondary Fuel: 220
    Primary Air: 160
    Secondary Air: 180


     

     

     

     

     

     

     

     

     

     

     

     
     
    DIS-ASSEMBLY AND REBUILD INFORMATION -
     

     

     

     

     

     

     

     

     

     
    https://oldschool.co.nz/index.php?/topic/75342-weber-34-adm-carb-conversion-info/
     
    Weber 34ADM carburettors, have a 2 stage low speed jet solenoid.
    This was an emissions control system, which allowed the engine to run with one jet size when cold (70)
    and when the engine warmed up it switched to a smaller jet to reduce emissions (55).
     
    As the idle jet vacuum solenoid ages, the little diaphragm inside fails allowing - fuel to flow from the primary low speed circuit through the failed solenoid
    and into the line that supplies vacuum to the system.
    This causes the engine to run super rich.
     
    Products which can solve the problem can be found at the below links,
    comprising of a larger jet holder, which deletes the solenoid and the appropriate jets to go with it.
     
    You may need to mess around with the jets to find the right one for your engine
     
    https://www.weberperformance.com.au/product_info.php?cPath=6_268&products_id=631
    https://www.weberperformance.com.au/product_info.php?cPath=6_268&products_id=1345
     
    Here is a picture of the system on the standard carb
    and of another of the carb, with the idle jet solenoid system deleted.
     
    You will note all the vacuum ports except the vacuum advance are capped off, deleting the emissions control systems
    (EGR etc).
     

     

     
    This pic shows the throttle nudger, which is supposed to hold the throttle slightly open momentarily if the throttle is snapped shut suddenly to smooth things out.
    On some models it may also have been supplied vacuum as an idle up system for air con etc.
     
    The diaphragm can fail and cause a vacuum leak and most of the carb rebuild kits don't include this particular diaphragm.
     

     
    The vacuum port for the power valve is in an odd place on these carbs and some off the shelf adaptor plates will blank it off causing the engine to run on the power valve all the time and run very rich. 
    The port is actually under the base plate and is not open to either of the carb barrels.
     
    If this port is omitted, vacuum will not be supplied to the power valve or the accelerator pump boost diaphragm and the carb simply wont work properly.
     
    If you look at the underside of the carb you will find the port (it might even be blocked with crud).
    The port is located between the primary and secondary bores and continues up through base and into a tube in the carb body.
     
    The tube also acts as a locating dowel and can sometimes become damaged and obstructed if the carb hasn't been assembled correctly at some stage in the past.
     

     
     
     
    Further useful info can be found here -
    http://www.mbs.id.au/tuning/Carburettors/Weber/34ADM.htm
     

     


     
    There are five springs in total fitted in this carb. By process of elimination you can work out several of them but some are interchangable and if fitted incorrectly will cause mixture problems. So keep the springs with their correct counterpart.
     

     
    Shown are the vacuum passages to the power valve diaphragm and the boost accelerator pump. When vacuum drops to a pre-determined level the power valve diaphragm is pushed into the power jet which opens the ball to allow more fuel into the main circuit. Also the loss of vacuum applies an extra amount of fuel to the accelerator pump circuit over and above what the accelerator pump diaphragm will deliver. This will usually occur when the second barrel is opened suddenly. The different spring length & tension will operate these devices at differing vacuum settings.
     

     
    The vacuum to the power valve & accelerator pump boost diaphragms is supplied through this tube. The vacuum port continues down through to the base of the carb between the primary and secondary bores. The tube also acts as a location dowel. It is long enough to pass through the thick gasket and into the base. Now what can happen is that if you don't line up the dowel perfectly to the base and you attempt to tighten the base screws then the tube can be pushed further into its bore in the body of the carb. The end result is a blocked vacuum passage. This will result in a rich cruise mixer and a hesitation when the second barrel opens suddenly. To check that the passage is unobstructed, place you mouth on the tube and suck or attach a tight hose and suck on it. It should feel easy to suck through. If not then this is what needs to be done.
     



     
    Remove the tube and the easiest way to do this is to stick a drill into the tube, then use a small pair of vice grips to grip it and twist it out. Cut a slot into the tube and then refit it back into the hole. Make sure the slot lines up with the vacuum passage and the tube protrudes through the thick gasket so it can line up with the base. The slot does not have to be as long as in the photo. If the tube is fitted at the correct depth, this mod would be unnecessary.
     
     
    REBUILD KIT LINKS -
     
     
    https://www.ebay.ca/itm/FORD-FALCON-WEBER-34-ADM-SERVICE-KIT/264174927546?epid=2102017418&hash=item3d820d7eba:g:kYYAAOSwFV9X1ukr
     
    https://www.ebay.com.au/itm/WEBER-34-ADM-CARBURETTOR-SERVICE-KIT-FORD-FALCON-3-3-4-1/201732658915?hash=item2ef83416e3:g:RbgAAOSwa~BYPWPJ
     
    https://www.meat-doria.com/en/product_meat/W552.1
    https://www.meat-doria.com/en/product_meat/W552
     

     
    Flow testing a stock 34adm carburettor
     

     
  25. Like
    macman got a reaction from Luke13 in GMB water pump different thread   
    Yep, been there recently also. Replacement water pump and the thread for the four small pulley bolts were different. Who'd have known, pretty frustrating at the time 😵
     
     
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