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OZY351

Borgwarner LSD rebuild

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Im using a penrite LSD blue-green alien blood limslip 80-90,to be honest i picked up the axles and centre and they were so busy only a few words were said,i just did the brakes and put the diff hat on ,will fill up tomorrow and spin the wheels a bit before going on the maiden voyage.

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well its better ,but still a little noisy,so im giving up at this stage,dont no what else it could be so thats it untill i change gears down the track  to maybe 3.9 then i will get it fully sorted.

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yes 3.27 gears matching,its possible the gears are making the noise ?,or the pinion bearing,but its not that annoying as it was before,only the trained ear would pick it up,i took it for half an hour drive so ? does anyone no where i can buy a magic wond .

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Nice shower of rain here before so i headed out to the hill to test the lsd and when i got there a few others had the same idea as me,i was surprised at first as it was gripping hard ,meaning the lsd was working good,then a lot more gas and sideways she goes.

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yeah its a in between gear set,3.08 is nice 3.45 onwards for real performance in a 1-1 final ratio box,i normally just cruise the streets at very low km's and it suits me fine with the occasional burnout.

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Yeah later T5s had taller 1st and 2nd but I got an EA one with 3.50 1st so that on top of a 3.27 diff feels like I'm driving an F-series when taking off. A T5Z would be ideal but need $ for them

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i run 225-60-15 allround,when i cruise the street im in top gear at 30kph,it changes so fast,but when you foot it she really bucks,when i do my crossy rebuild i will be going for 3.7 or 3.9 possibly 4.11 as it will be a drag only ,on my street driven car i might go back to 3.08 or 2.92.

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I'm about to start a rebuild on a 9" diff so have been doing a fair bit of homework, now i know they're quite different 

 

but i thought i'd put up a couple of videos i found on the subject, at very least they will give you an insight of meshing gears,

 

pre-loads, what to look for and why. Very informative. I might even do a bit of a build thread when i build it. 

 

 

 

 

 

 

 

I noticed you said you swapped the crownwheel, but did you also swap the pinion over?

 

They really do need to be a matching pair. (meaning both out of the same diff.)

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Lol. I do highway runs with 3.45 diff. Ute spends most of it's time at 110km/hr.

But I think final box ratio in 5th on T5D is 0.72:1 , so that helps.

 

Sent from my GT-S7583T using Tapatalk

 

Yeah later T5s had taller 1st and 2nd but I got an EA one with 3.50 1st so that on top of a 3.27 diff feels like I'm driving an F-series when taking off. A T5Z would be ideal but need $ for them

 

The different T5s also have a different 5th gear ratio.

 

Panko and I were doing some discussions about how he wants a different final drive ratio in his wagon (instead of 2.77) and was saying how I have a 3.23 in my ute, turns out we have different T5s and as is at 100km/h we are only a couple of hundred RPMs out from each other.

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yes i started with a 3.27 open EB diff ,then got a LSD centre,swapped the crown gear over ,new carrier and wheel bearings,and the sucker is still noisy,i didnt change the pinion bearing .now im wishing i did ,i used the same shims on the LSD centre,i didnt need a diff spreader,1st time i ever did any diff work ,i just need now to do the pinion as i imagine thats where the noise is coming from ?

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Yeah mine has a 0.78 5th whereas the later (3.35 1st) has 0.72. T5Z has 2.95 1st and 0.63 5th

 

Yeah we figured out Panko has the earlier one and I have a later one.

Pity there's no easy identification on the box itself

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Pity there's no easy identification on the box itself

 

Yeah if the tag's missing you can count rotations I guess, the casing only has individual casting numbers, not numbers relating to its internals.

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